一、主轴轴心
主轴材料采用日本镍铬钼钢(SNCM21)材质。经标准正常化及热处理程序处理,以达到高韧性、高耐磨、高稳定需求。
二.主轴套管
采用铬钼钢(SCM4)材质,经标准热处理程序处理后加工研磨,以达高精度,高稳定性需求。
三、轴承隔环
采用铬钼钢(SCM4)材质。经标准热处理程序处理后加工研磨,以达高精度高稳定性需求。平行度0.001mm以内,垂直度0.001mm以内。
四.主轴轴承
采用国际知名厂牌P4A及混合陶瓷球角按触轴承。采用KLUBR NBU15油脂润滑。
五.主轴电机
采用高品质符合有色合属材料及独有的腔封处理;
六.组装
组装区采用空调控制温度,精确选配零件公差配合。采用进口轴承加热器加热轴承,无过热及残留磁性隐患。组装步骤均标准程序校正。
锁紧螺母均依标准值以扭力扳手锁紧,井坚持不以调整螺母校正主轴。出厂主轴直径在150mm及以下的,偏差均达到0.0015mm以内。主轴直径170mm以上的,偏差均达到0.002mm以内。
采用进口电主轴专用测试设备,精确检测每根主轴的功率、振动,噪音,温升旋转精度。
七.主轴的平衡测试
使用CEMB电脑平衡校正机,精确检验主轴平衡,井提供检验记录。检验主轴平衡已达到IS01940标准的G1等吸。
八.主轴的胞合测试
采用电脑控制的全自动跑合程序,提供温升过热保护剂完整温升记录。跑合程序可依据主轴转速及特性设定运转测试时间,保护温应从而保护轴承。出厂主轴均经完整跑合程序,可以缩短用户上机的跑合时间,减少机床组装时间。
1,The spindle axis
Main materials used in Japan nickel chromium molybdenum (SNCM21)material.The standard normalization and heat treatmentprocess,in order to achieve high toughness and high wear resistance,high stability requirements.
2,The spindle sleeve
The chrome molybdenum steel (SCM4)material.
The standard heat treatment process after grinding,high precision,high stability requirements in.
3,Bearing spacer ring
The chrome molybdenum steel (SCM4)material.
The standard heat treatment process after grinding,high precision,high stability requirements in.
Within the 0.001mm parallelism,perpendicularity within 0.001mm.
4,Spindle bearing
Adopt international famous brand P4A and hybrid ceramic ball bearing.
Using KLUBR NBU15 grease.
5,Spindle motor
Using high quality meets the non-ferrous metal materials and special glue sealing treatment;
6,Assemble
The assembly area using air conditioning temperature control,precise matching parts tolerances.
Imported bearing heater heating bearings,without overheating and residual magnetic potential.
Assembly steps are standard correction procedure.
Locking nut are according to the standard value fortorquewrench locking,and do not adhere to the correct spindle adjusting nut.
Factory spindle diameter at 150mm and below,deviation within 0.0015mm.Spindle diameter more than 170mm,deviation within 0.002mm.
Adopts imported special test equipment of electric spindle,accurate detection of power,each shaftvibration,noise,Wen Sheng,rotation accuracy.
7,Balance test spindle
Correction machine using the CEMB exact test computer balance,equilibrium,and provide the inspection record.
Test spindle balance has reached the standard ISO1940 G1 level.
8,Running test of shaft
Using automatic running program computer control,to provide temperature overheating protection agentcomplete temperature record.
Running program based on spindle speed and characteristic setting operation test time,temperature protection so asto protect the bearings.
Factory mainshaft are complete running program,users can shorten the running time,reduce machine assembly time.
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